Laser Cutting Services
Our state-of-the-art dual-laser Bystronic flexible manufacturing system enables Metcam to perform high tolerance piercing and cutting on a wide variety of material types and thicknesses. This system has the capability to select a material from a storage tower, load it into one of two laser cutting beds, cut the material according to the queued nest (that was automatically generated from a 3D solid model) and remove the completed cut parts. This system is able to run 36,000 lbs of material unattended.
The entire system is Windows compatible. It easily integrates into our shop's Local Area Network (LAN) and is integral to our larger logistics systems. Beyond laser cutting, the equipment and its supporting software can exchange files, maintain production schedules and keep track of raw stock in the material tower.
advanced laser cutting services are ideal for customers wanting quick
turn prototypes. Once prototypes are approved, the system also has the
capacity to efficiently handle production volumes, allowing for a fast
and seamless transition from prototyping to full production. When you
need advanced laser cutting services, contact Metcam.
Laser Cutting Capabilities
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|Laser System Capabilities||Improves material utilization through advanced nesting|
Max sheet size: 5' x 10'
Maximum Work Piece weight - 2000 lbs
Process sheet metal with minimum deburring
Quicker turn on prototype parts
X-Axis Travel : 120"
Y-Axis Travel : 60"
|Tolerances||.003" - .005" tolerance on hole-to-hole accuracy|
.003" - .007" tolerance on hole-to-edge accuracy
|Laser Cutting Equipment|| (1) Bystronic 3000 Watt Flying Laser with offload station|
(1) Bystronic 4000 Watt Flying Laser with offload station
|Laser Cutter Features||2 Offload Stations|
Automatic Load/Unload material handling system servicing both lasers
CAD Software Integrated with Optimation Automated Nesting CAD Software integrated with Amada BendCAD Software
Material Storage Tower (6 shelf)
Nitrogen and Oxygen Cutting
Solid Model CAM software downloads and unfolds SolidWork's 3D model
Windows 95/98 Controllers
|Material Thicknesses||Sheet metal ranging from 7 gauge to 28 gauge|
|Design and Engineering Services||Solidworks 3D solid modeling software|
Design for manufacturability
Reverse product engineering
Cost reduction services for product design
Engineering documentation and revision control
|Quality Control Systems and Tools|| Calipers and pin gages|
PPAP, PFEMA, and control plan capabilities
Preapproved for direct delivery to customers' customers
Pre-Production Approval Process
|Accreditations and Agency Compliances||Certified Drug Free Workforce|
Georgia DNR Partner for Pollution Prevention
ISO 14001:2004 registered
ISO 9000 registered
Title VII compliant
|Industries Served||Air Filtration|
And Many More
Fire prevention and detection
Cable trays and guides
|Customer List||Includes world-class Fortune 100 OEMs, mid-size OEMs and start-ups|