Metal Punching and StampingMetal Punching and Stamping | | Within our Metal Stamping and Punching area, we operate six state-of-the-art turret punching machines from Amada, which provide punching tonnages of up to 30 tons and can handle materials of dimensions up to 50 x 100 inches. Advanced material handling equipment comprised of material storage towers and automated loading/unloading equipment is integrated with most of our turret punches. Our systems are fitted with advanced CNC capabilities, including Fanuc controls, ensuring efficient machine operation and reduced lead times. All machines are networked for file sharing and communication. |
To
minimize production costs, Metcam uses
advanced nesting software to ensure optimal usage of material and
reduction of scrap. In addition, our turret punches and laser systems
are integrated into our production scheduling system. Most parts are
programmed to run on either the turrets or lasers, giving us the
flexibility to schedule jobs "on the fly" for the next available
machine--unless a job is restricted to a particular machine or
technology. To
complement our turret punches, our 60 ton Minster stamping press is
ideal for higher volume fabrication jobs. The availability of this
stamping capability in-house helps to achieve a smooth transition from
low-volume to high volume production. When it comes to punching, Metcam is among the best. Watch our Punching and Piercing video.
 Metal Punching and Stamping Capabilities| Materials | Aluminum Cold-rolled Steel Galvanized Steel Stainless Steel | | Material Thicknesses | Sheet metal ranging from 7 gauge to 28 gauge | | Software Used | Amada BendCad Amada Nesting SolidWorks (able to import and export numerous file formats) | | Equipment List | (2) Amada EM2510 High Speed 58 station turret punch Load/unload system 22 ton 50x100
Amada Vipros 358K (stand-alone) 58 Station, 4 A/I MP Ready Special Fanuc 18P Control
(2) Turret Punch with Auto Load/Unload Pega Turret Punch: 58 station 30 Ton 50x72 Material Storage Tower (4 shelf) Nesting Software Integrated with Shop Scheduling
Amada Vela 5050 44 station with auto index 30 Ton 50x50 |
| Punch and Stamp Tool Basics Shapes | Rounds Squares Rectangles Oblong Double D Single D Radius Rectangles Punch sizes range form 0.033 - 4.500 inches (Based off of a Round Punch) | | Punch and Stamp Forming Features | Bridge Lances Card Guides Countersinks Top or Bottom Coined Dimple round or shaped Double Knockout Embosses Extrusions Round or Shaped Formed Features up to 3/8's of an inch Hinge Tools Impression Stamps Lance and Form Letter Stamps Louver Ribbing Tool Shear Buttons Form Up or Down Single Knockout Round or Shaped | | Punch and Stamp Special Shapes | Cluster Rounds and Shapes Connector Punches Diamonds Double & Single Radius Tools Hexagons Keyholes Keyways Internal & External Tabbing Tools Triangles | | Punch and Die CAD Illustrations | Rectangle Slots Special
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| Design and Engineering Services | Solidworks 3D solid modeling software Design for manufacturability Reverse product engineering Cost reduction services for product design Engineering documentation and revision control | | Quality Control Systems and Tools | Calipers and pin gages Granite table Height gages PPAP, PFEMA, and control plan capabilities Pre approved for direct delivery to customers' customers Pre-Production Approval Process Thread gages | | Accreditations and Agency Compliances | Certified Drug Free Workforce EPA Compliant Georgia DNR Partner for Pollution Prevention ISO 14001:2004 registered ISO 9000 registered OSHA Compliant ROHS Compliant Title VII compliant |
| Industries Served | Air Filtration And Many More Electronic controls Fire prevention and detection Food services HVAC Satellite Communications Telecommunications | | Applications | Brackets Cabinets Cable trays and guides Electro-mechanical Assemblies Enclosures Mechanical Assemblies Other Panels Rack Systems Trays Weldments | | Customer List | Includes world-class Fortune 100 OEMs, mid-size OEMs and start-ups |
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